bottelpack 500 Series

#NextLevelBfS

Introducing the bottelpack 500 series, starting with the bp 530: A revolution in Blow-Fill-Seal technology for aseptic filling. Achieve unparalleled flexibility, heightened performance, and uncompromising safety—all housed in the industry's most compact design. The 500 Series is built for the future

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Performance

More Output, Less Space

Up to 20% higher Output

at 50% less Production Space

Two performance levels

Up to 20% higher Output

at 50% less Production Space

Two performance levels

Flexibility

Swift Adaptations & Future-Proof

Flexibility

Standardized Flexibility

Benefit from the flexibility of complete format and product changes in less than two hours.

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Flexibility

Future-Proof

Thanks to our modular design and flexibility, our new bottelpack generation is well prepared for future market developments.

LeadBox – Die neue Art der Lead-Generierung

LeadBox

Gerald Bumann (Geschäftsleitung)

Flexibility

Flexible Machine Layout

Image showing punch right aseptic cabinet

Punch right,
aseptic cabinet left

Image showing punch left aseptic cabinet

Punch left,
aseptic cabinetright

Image showing two machine from above for flexible machine layout

Flexible machine layouts enable

Punch right,
aseptic cabinet left

Punch left,
aseptic cabinet right

Flexible machine layouts enable

Optimised

New Space Saving Possibilities

Layout

Optimized Layout

Reduced Footprint

Up to 240% more ampoules per square meter compared to previous generations!

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DIGITALIZATION & OPERATION

Reduced Machine Height

Machine height of only 2,7m

50%

less production space

With a cleanroom size of only 7 sqm

DIGITALIzATION
& OPERATION

Improving the User Experience

DIGITALIZATION & OPERATION

4-Click Machine Start

Start our new BFS machine with a simple 4-click start process. That's convenience on the next level.

LeadBox – Die neue Art der Lead-Generierung

LeadBox

Gerald Bumann (Geschäftsleitung)

#nextlevelSoftware&hmi #nextlevelhmi#nextlevelhmi #nextlevelhmi

DIGITALIZATION & OPERATION

New Software for PLC and HMI

Completely new software & HMI in modern design

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DIGITALIZATION & OPERATION

100% Touch Operation

Embrace the convenience of well-known touch gestures like zooming in, even with gloves, making the operation intuitive and quick.

LeadBox – Die neue Art der Lead-Generierung

LeadBox

Gerald Bumann (Geschäftsleitung)

DIGITALIZATION & OPERATION

Secure Remote Access

You can securely tap into your bottelpack HMI from the shopfloor network to check vital data remotely. You can even pull data from beyond the shopfloor using OPC UA and data diodes. This read-only access doesn't interfere with the software's validated segment, ensuring safety and security.

DIGITALIZATION & OPERATION

Recipe-Structure

Operators can toggle between formats and products using pre-set recipes, saving time and minimizing errors during changeovers.

#nextlevelSoftware&hmi #nextlevelhmi#nextlevelhmi #nextlevelhmi

IMPROVED
SUSTAIN
ABILITY

Savings For The Future

80% Less Production Waste

We have optimised the production process down to the smallest detail to minimise waste without compromising quality. This fine-tuning enables us to reduce the material around the ampoule to the extent that we save up to 100 tons of plastic waste.

420.000 Litres of Annual Water Savings

Our new vacuum generation saves 420,000 liters of fresh water annually.

75% Lower Energy Consumption

With smart machine design, we could switch to lighter motors that use only 10 kW/h, cutting energy use by 280,000 kWh or 75% annually compared to earlier bottelpack versions.

We've fine-tuned our production process to cut waste without sacrificing quality, saving up to 100 tons of polymer granulate annually by minimizing material around the ampoule.

80% Less Production
Waste

420.000 Litres of Annual Water Savings

Our new vacuum generation saves 420,000 liters of fresh water annually.

With smart machine design, we could switch to lighter motors that use only 10 kWh, cutting energy use by 280,000 kWh or 75% annually compared to earlier bottelpack versions.

75% Lower Energy Consumption

LeadBox – Die neue Art der Lead-Generierung

LeadBox

Gerald Bumann (Geschäftsleitung)

Regulatory
Ready

Ready for Coming Regulatory Changes

LeadBox – Die neue Art der Lead-Generierung

LeadBox

Gerald Bumann (Geschäftsleitung)

Facts and figures

Machine Family with Different Capacities, but Same Footprint

Image showing machine family with two machines greyed out

Scale
Ability

Platform Design

Contact

Do you have any further questions?

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Data Sheet

Get to know all the facts and figures about our new machine generation with our comprehensive data sheet.

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Meeting

Expert Consultation

Our experts are here to help. Please click the button below to request a consultation with one of our BFS experts. We will contact you as soon as possible to schedule a video call or telephone meeting.

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bottelpack 500 Series

Performance