bottelpack 500 Series

#NextLevelBfS
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A revolution in Blow-Fill-Seal technology for aseptic filling: the bottelpack 500 series. Experience unparalleled flexibility, enhanced performance, and uncompromising safety—all within the industry's most compact design. Building on the success of the bp530, the new bp550 delivers even higher output without increasing the production footprint.
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Performance

More Output, Less Space
image showing 20% higher output
Up to 20% higher Output
Image showing 50% less production space
at 50% less Production Space
Image showing two performance levels
Two performance levels
Significantly higher output
at 50% less Production Space
Two performance levels
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Flexibility

Swift Adaptations & Future-Proof
Flexibility

Standardized Flexibility

Benefit from the flexibility of complete format and product changes in less than two hours.

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Flexibility

Future-Proof

Thanks to our modular design and flexibility, our new bottelpack generation is well prepared for future market developments.

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Gerald Bumann (Geschäftsleitung)​
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Flexibility

Flexible Machine Layout

Image showing punch right aseptic cabinet
Punch right,
 aseptic cabinet left
Image showing punch left aseptic cabinet
Punch left,
aseptic cabinetright
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Flexible machine layouts enable
Punch right,
 aseptic cabinet left
Punch left,
aseptic cabinet right
Flexible machine layouts enable

Optimised

New Space Saving Possibilities

Layout

Optimized Layout

Reduced Footprint

Up to 240% more ampoules per square meter compared to previous generations!

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DIGITALIZATION & OPERATION

Reduced Machine Height

Machine height of only 2,7m

50%
less production space
With a cleanroom size of only 7 sqm

DIGITALIzATION
& OPERATION

Improving the User Experience
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DIGITALIZATION & OPERATION

4-Click Machine Start

Start our new BFS machine with a simple 4-click start process. That's convenience on the next level.

LeadBox – Die neue Art der Lead-Generierung​
LeadBox
Gerald Bumann (Geschäftsleitung)​
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DIGITALIZATION & OPERATION

New Software for PLC and HMI

Completely new software & HMI in modern design

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DIGITALIZATION & OPERATION

100% Touch Operation

Embrace the convenience of well-known touch gestures like zooming in, even with gloves, making the operation intuitive and quick.

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LeadBox – Die neue Art der Lead-Generierung​
LeadBox
Gerald Bumann (Geschäftsleitung)​
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DIGITALIZATION & OPERATION

Secure Remote Access

You can securely tap into your bottelpack HMI from the shopfloor network to check vital data remotely. You can even pull data from beyond the shopfloor using OPC UA and data diodes. This read-only access doesn't interfere with the software's validated segment, ensuring safety and security.

DIGITALIZATION & OPERATION

Recipe-Structure

Operators can toggle between formats and products using pre-set recipes, saving time and minimizing errors during changeovers.

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IMPROVED
SUSTAIN
ABILITY

Savings For The Future
80% Less Production Waste

We have optimised the production process down to the smallest detail to minimise waste without compromising quality. This fine-tuning enables us to reduce the material around the ampoule to the extent that we save up to 100 tons of plastic waste.

420.000 Litres of Annual Water Savings

Our new vacuum generation saves 420,000 liters of fresh water annually.

75% Lower Energy Consumption

With smart machine design, we could switch to lighter motors that use only 10 kW/h, cutting energy use by 280,000 kWh or 75% annually compared to earlier bottelpack versions.

Less waste icon

We've fine-tuned our production process to cut waste without sacrificing quality, saving up to 100 tons of polymer granulate annually by minimizing material around the ampoule.

80% Less Production
Waste
420.000 Litres of Annual Water Savings
Save Water Icon

Our new vacuum generation saves 420,000 liters of fresh water annually.

Low Power Icon

With smart machine design, we could switch to lighter motors that use only 10 kWh in the 530 and 18 kWh in the 550, cutting energy use by up to 280,000 kWh or 75% annually compared to earlier bottelpack versions.

75% Lower Energy Consumption
LeadBox – Die neue Art der Lead-Generierung​
LeadBox
Gerald Bumann (Geschäftsleitung)​
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Regulatory
Ready

Ready for Coming Regulatory Changes
LeadBox – Die neue Art der Lead-Generierung​
LeadBox
Gerald Bumann (Geschäftsleitung)​
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Facts and figures

Machine Family with Different Capacities, but Same Footprint

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Scale
Ability

Platform Design
Image showing Plattform Design
Rendering of Machine BP 530
Contact

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Data Sheet

Get to know all the facts and figures about our new machine generation with our comprehensive data sheet.

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Meeting

Expert Consultation

Our experts are here to help. Please click the button below to request a consultation with one of our BFS experts. We will contact you as soon as possible to schedule a video call or telephone meeting.

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